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Customized steel bushing OEM 4443882 excavator bucket bushing suitable for Hitachi 200

  • OEM replacement : 4443882
  • Material : 45#/40Cr/42CrMo
  • Applicable models :Hitachi 330/330-3/330-3G/330-5G/330-5A
Availability:
Quantity:
  • 4443882

>> Product Name

Excavator bucket bushing.


>> Product Use

Mechanical support and force transmission

Precise positioning and connection:

The I-frame and bucket/arm are fixed by pins to ensure effective force transmission during excavation and avoid structural deformation or dislocation.

It bears the weight of the bucket, material load and excavation impact force, and supports high-frequency reciprocating motion (such as lifting, lowering, and rotation).

Certificate


>> The Company's Main Product Display

    Excavator bushing    


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    Excavator pin    


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1
4
3


    Loader bushing    


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33
22
11


    Loader pin    


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    Construction machinery pins and bushings    


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>> Partial Applicable Vehicle Model Display


CAT CAT301.7 CR CAT313 GC CAT323 GX CAT333
CAT301.4 CR CAT312 GC CAT323 CAT374
CAT302 CR CAT326 GC CAT316 GC CAT395
CAT303 CR CAT326 CAT 318D2L CAT352
CAT305.5 CAT320 GX CAT330 CAT355
CAT306.5 CAT320 GC CAT336 CAT330 GC
CAT307.5 CAT320 CAT350
CAT307 CAT323 GC CAT340
KOMATSU PC100-3/5/6 PC200-2/3/5/6/7/8 PC270-6/7/8 PC360-7
PC120-2/3/5/6 PC220-2/3/5/6/7/8 PC290-10/11 PC360LC-10/11
PC130-6/8/11 PC228-1/2/3/8/10/11 PC300LC-1/2/3/5/6/7/8 PC390LC-10/11
PC150-1/3/5/6 PC240-6/8/10/11 PC350-8
PC160-6/7/8 PC250-6 PC350LC-6/8/10/11
SANY SY135C SY75C SY245H-S SY415H-S
SY200C-S SY335BH-S SY95C SY375IDS
SY205C-S SY275H SY485H-S SY550H
SY215E SY235H-S SY485GLC-S
SY215C-S SY155H SY305H-S
KOBELCO SK210LC-10 SK200-10 SK60-8 SK140LC-8
SK130-11 SK250-10 SK380XD-10 SK460-8
SK75-11 SK260LC-10 SK220XD-10
SK350LC-10 SK330-10 SK150LC-11
Hitachi ZX130-6A ZX260K-6A ZX210LC-5A ZX490LCH-5A
ZX240-5A ZX260LCH-5A ZX350-6A Pro ZX220K-6A
ZX250-6A ZX200C-6A ZX360K-5A ZX520LCH-6A
ZX250K-5A ZH200-5A ZX300-6A ZX350-6A
ZX250LC-5A ZX210-6A

ZX300-5A

ZX500LCH-5A
ZX260LC-6A ZX210K-5A ZX370K-6A ZX220LC-6A
ZX195-5A ZX360H-5A ZX370H-6A



>> Product Raw Material

Steel material characteristics:

High strength and hardness: Alloy steel (such as 40Cr, 42CrMo) is used and quenched + tempered, the surface hardness can reach HRC45-55, and the wear resistance is significantly better than ordinary carbon steel.

Anti-fatigue design: Optimize the grain structure (such as spheroidizing annealing) to reduce the risk of cracks caused by stress concentration.

Pin shaft raw materials


Bushing raw materials



Customized steel bushing OEM 4443882  excavator bucket bushing suitable for Hitachi 200

 

Raw material preparation

Steel selection: According to the performance requirements of the product, select suitable steel, such as 40Cr, 42CrMo and other alloy steels to ensure that their chemical composition and mechanical properties meet the standards.

Rough machining: The forged billet is clamped on lathes, milling machines, drilling machines and other machining equipment for rough machining. Rough machining can remove most of the excess and leave a machining allowance of 0.5mm-1mm for subsequent fine machining.

Fine machining: After the rough machining is completed, semi-finishing and fine machining are carried out. High-precision grinders, boring machines and other equipment are used to process the inner hole, outer diameter, end face and other key parts of the steel bushing to ensure that the dimensional accuracy and surface roughness meet the design requirements.

Special machining: According to the specific requirements of the product, some special machining procedures may be required, such as machining oil grooves and oil holes on the steel bushing. Special machining methods such as EDM and laser machining can be used.

Heat treatment

Quenching: Heat the machined steel bushing to above the critical temperature, keep it warm for a certain period of time and then cool it quickly to transform the steel structure, obtain high-strength and high-hardness structures such as martensite, and improve the strength, hardness and wear resistance of the steel bushing.

Tempering: After quenching, there is a large internal stress inside the steel bushing, and the toughness is poor, so tempering treatment is required. Tempering is to heat the steel bushing to a temperature range below the critical temperature, keep it warm for a period of time and then slowly cool it to eliminate internal stress, stabilize the structure, improve toughness, and improve comprehensive performance.

Surface treatment

Cleaning and degreasing: Before surface treatment, the steel bushing needs to be cleaned to remove impurities such as oil, iron filings, dust, etc. on the surface to ensure the quality of surface treatment.

Phosphating: A uniform and dense phosphate film can be formed on the surface of the steel bushing, which can improve the corrosion resistance and wear resistance of the steel bushing, and also improve its lubrication performance.

Quality inspection

Dimensional accuracy inspection: Use measuring tools such as calipers, micrometers, and internal diameter gauges to measure the inner diameter, outer diameter, length, wall thickness and other key dimensions of the steel bushing to ensure that the dimensional deviation is within the tolerance range required by the design.

Surface quality inspection: Use methods such as naked eye observation, magnifying glass inspection, and roughness meter measurement to inspect the surface quality of the steel bushing to check whether there are cracks, sand holes, pores, scratches and other defects on the surface, and measure whether the surface roughness meets the standard.

Hardness inspection: Use a hardness tester to test the hardness of different parts of the steel bushing to check whether the hardness meets the requirements after heat treatment to ensure the strength and wear resistance of the steel bushing.

Flaw detection: Use flaw detection equipment (such as ultrasonic flaw detectors, magnetic particle flaw detectors, etc.) to perform flaw detection on the steel bushing to check whether there are cracks, inclusions and other defects inside to ensure the quality and safety of the product.


Manufacturing Process for High-Quality Excavator Pin Shaft



FAQs



Q1: What is the typical application for the High Quality Excavator Bucket Cylinder Upper Pin Shaft?

A1: This pin shaft is specifically designed for excavator bucket cylinders, suitable for high-demand tasks in construction, mining, and heavy machinery operations.


Q2: Can you customize the pin shaft for other machine models?

A2: Yes, we offer full customization services for pin shafts based on your specifications, ensuring compatibility with a wide range of machinery models.


Q3: How do you ensure the durability of your excavator pin shafts?

A3: We use advanced heat treatment processes and high-quality materials to enhance the hardness and wear resistance of the pin shafts, ensuring long-lasting performance.


Q4: What materials are used for manufacturing the pin shaft?

A4: Our pin shafts are made from premium alloys such as 45C, 42CrMo4, and 41Cr4, selected for their durability and ability to withstand heavy-duty use.


Q5: Do you provide after-sales support for your excavator pin shafts?

A5: Yes, we provide comprehensive after-sales support, including product guidance, warranty services, and troubleshooting assistance to ensure continued operation.


Q6: How do I place a custom order for the pin shaft?

A6: Simply provide us with your design drawings or specifications, and we’ll create a customized pin shaft tailored to your exact requirements.


Q7: Can you ship to international locations?

A7: Yes, we can deliver our high-quality excavator pin shafts worldwide, offering efficient shipping and timely delivery to your location.


Q8: Are your pin shafts compatible with other excavator brands?

A8: Our pin shafts are designed for a wide range of excavators, including those from Sany Heavy Industry, but we can also customize them for other brands as needed.

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